Flexible Packaging Converting

GCP Flex offers you a full catalog of converting capabilities to turn flexibles into gorgeous packages.


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GCP Flex offers a full catalog of converting and finishing capabilities turns flexible film into packaging that performs on the line and stands out on the shelf. Laminated, perforated, scored, slit, and formed into the exact pouch, sleeve, label, or rollstock a customer's equipment calls for.

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Rollstock, Pouch, Sleeve, Label, Lidding & Cold-Seal Packaging Conversion

  • Rollstock customized to your specifications
  • Pouch Making 

  • Shrink & Stretch Sleeves

  • Roll-Fed Labels

  • Lidding
  • Cold-Seal Packaging

Garlock–CP converts rollstock in-house into premade pouches. Reclosability can also be built directly into rollstock through peel-and-reseal labels or integrated zippers, so form-fill-seal customers get that feature without new equipment. For shrink and stretch sleeves, seams are placed during prepress so the graphics stay undistorted and the finished sleeve sits perfectly circular, while roll-fed labels follow the simplest path of all, needing only slitting to the same tight tolerance as every other format.

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Pouch Making

GCP Flex converts rollstock in-house into premade pouches. 

  • 2-side or 3-side seal flat pouch

  • K-seal bottom stand-up pouch

  • Round-bottom (Doypack) stand-up pouch

  • Closure options including: spouts, press-to-close zippers, and sliders

  • Value-added features including: handles, valves, and clear windows 

This stage can include slitting, pouch converting, and sometimes laser scoring or spout insertion. 

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Slitting & Rewinding

  • Varying slit widths available

  • Master rolls up to 60″ wide slit to finished-roll specification

  • Tight tolerance slitting to minimize waste and maximize efficiency

  • Clean, consistent edges ensuring optimal performance on your packaging lines

This process involves taking master rolls and slitting them into several smaller finished rolls. The width, diameter, and rewind direction of these finished rolls will precisely match the specifications of the packaging equipment on which it will be run.

There’s no room for error during this process. Precise, accurate slitting is absolutely vital to the finished quality of your packaging. We use state-of-the-art slitters and experienced operators to ensure the finished slit rolls meet your specifications exactly.

 

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Perforation

We have the perforation capabilities to help customers meet their packaging requirements.
  • Laser Perforation

    • Full range of hole sizes and patterns

    • MAP packaging

    • Steam-in-bag

    • Fresh-cut produce

    • Easy-tear scoring

  • Hot & Cold Needle Perforation

    • Straight patterns

    • Spiral patterns

    • Staggered patterns

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Laser Scoring

With our in-house laser scoring capabilities, your packaging can outshine competitors by providing optimum convenience and ease-of-use. 

  • Creates clean, consistent tear lines for frustration-free packaging

  • Used to establish easy-tear notches, peelable lids, and portion packs

  • Preserves freshness and protection by scoring only targeted areas

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Reseal(ing?)

We can integrate a wide range of reseal features into our rollstock.

  • Peel-and-reseal labels

  • Inno-Lok® zippers

  • Single zipper

  • Double zipper

  • Triple track zipper 

These features are integrated so you can run them on your FFS equipment. Doing so enables your brand to glean all the benefits of resealable packaging without the upfront capital investment in new filling equipment. 

 

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Laminating

With an array of modern extrusion and adhesive lamination lines, we have the capabilities to produce multilayer packaging films custom-engineered and fine-tuned to meet all of your performance requirements.

While many converters have adhesive laminators, fewer converters have extrusion lamination lines due to the higher upfront equipment cost. We’ve invested in several extrusion lamination lines in addition to our adhesive lamination lines because of the value the extrusion lamination process can add to your packaging film. 

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Sustainable Packaging

Advance your sustainability strategy with innovative packaging solutions from GCP Flex including mono-material recyclable, PCR, compostable, biopolymer, and paper structures

GreenStream Products

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We are a proud member of the

Association of Roll-To-Roll Converters.

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Let's talk flexible packaging.

Ask us your packaging questions, and we’ll see how we can help you overcome your next packaging challenge.